- ECPH = Actual placed components per hour / benchmark machine CPH*100%
- Q: For line, this is summed across all machines in the line, right? Yes.
ECPH is per machine, summed per line, aggregated up the hierarchy.
For ECPH, panels have no effect.
- PBR = (H1 + H2 + H3 +…+ Hn) / [(Hmax) * n] * 100%]
H1 = cycle time of PLACEMENT HEAD-1 in the line
H2 = cycle time of PLACEMENT HEAD-2 in the line
Hn = cycle time of last PLACEMENT HEAD in the line
Hmax = the longest cycle time from H1 to Hn
n = how many PLACEMENT HEADs in the line
PBR is calculated by PnP work area. 4 ASM PnP machines. Each has up to 2 work areas. If recipe demands both work areas work simultaneously and run across line, so could have 8 individual areas. Measure PBR by area. So eight numerators and denominator is area with highest rate.
At lowest level, by model (recipe): have PBR calculated purely by the below formula. For a given line and recipe, that's how you calculate.
When you compare across lines, want to weigh the PBR ratios by # of panels produced. e.g. Line 1 produces 1000 panels and Line 2 produces 2 panels, for aggregation by area and upward, weigh by number of panels. Rolls up to area, site, region, globally.
NOTE: Can only do a SUMMARY report for eCPH and PBR due to Excel - side limitations; no PivotTable-style report.
---
#### eCPH (All calculations will be across time)
```
machine level = 100 * actual placements / peak cph
```
```
entities = {line, area, site, region, global}
<entity>-level eCPH = 100 * (sum of actual placements from all machines in the <entity>)
----------------------------------------------------------------
(sum of peak cph from all machines in the <entity>)
```
---
#### PBR (All calculations will be across time)
```
model (product identifier) level PBR ==>
for a line, for a product_identifier,
h1 = median cycle time of machine1
h2 = median cycle time of machine2
...
hN = median cycle time of machineN
PBR = 100 * (h1 + h2 + ... + hN)
--------------------------
max(h1, h2,....,hN) * N
line level PBR ==>
for a line,
p1 = # of panels from model 1 (product identifier)
pbr1 = PBR of model 1
pbr_line = p1*pbr1 + p2*pbr2 + ...
-----------------------
p1 + p2 + ...
entities = {area, site, region, global}
<entity>-level PBR ==>
for all lines in <entity>
pbr_area = mean(pbr_line) (no weighting, lines are identical)
```
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