The Time Lost Waiting for Parts (Fuji) Dashboard lets manufacturing engineers efficiently identify time lost waiting for parts on one or more selected Fuji P&P machines on a line.
Filters
You use these filters to select which machines you want to view:
- Site: Select the site you want to view.
- Line: Select the line(s) you want to view.
- Machine: Select the machine(s) you want to view (or "All" for all machines).
- Wait Time: Select how long a wait period must be to be included in the results.
Remember to use the date picker in the top-right corner to choose the time period you want to view.
Stops Per Hour by Line
On the left, you see the number of stops for the line(s) and the total machine time lost on the selected line(s).
On the right, you see a timeline for each line showing the amount of time lost waiting for parts during each time bucket during the period selected. Mouse over a bucket to see details.
% of P&P Time Lost
This dial shows the percentage of P&P time on the selected line(s) that was lost due to waiting for parts during the selected time period.
Time Lost Waiting For Parts by Machine
For each machine, this shows the number of stops, their total duration, and the percentage performance loss. Click on any column to sort by that column. Clicking a column header cycles between ascending sort on that column, descending sort on that column, and no sort on that column.
Time Lost Waiting for Parts by Line
For each line, this shows the number of stops, their total duration, and the percentage performance loss. Click on any column to sort by that column. Clicking a column header cycles between ascending sort on that column, descending sort on that column, and no sort on that column.
Summary of formulas
- Performance Loss = Cycle Time Impact / Cycle Time Median
- Cycle Time Impact = sum (Time Waiting for Parts) / count (Cycle Times)
So in effect:
- Performance Loss = (average time waiting for parts) / (median cycle time)
Notes on interpreting values
Since Performance Loss is (average time waiting for parts) / (median cycle time), that average can get inflated by one or two events where the operator took a long time to load the right part. (e.g. maybe the part had to be retrieved from another building)
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